Description
Introducing the 36V 250Ah Lithium Iron Phosphate (LiFePO4) Forklift Battery, an advanced energy solution designed for heavy-duty material handling. This high-performance battery is engineered with cutting-edge LiFePO4 technology, ensuring exceptional efficiency, long cycle life, and enhanced safety features. Ideal for OEM, ODM, and wholesale buyers, this battery guarantees reliable power and seamless integration into various forklift systems.
- High Energy Capacity: Delivers a nominal energy output of 9 kWh (36V x 250Ah), providing substantial power for extended forklift operations.
- Powerful Discharge Performance: Capable of a continuous discharge current of 250A with a peak discharge current of up to 1000A for short bursts, making it perfect for demanding material handling tasks.
- Long Cycle Life: Designed to exceed 4000 cycles at 80% Depth of Discharge (DoD), ensuring long-lasting reliability and reduced total cost of ownership.
- Advanced Battery Management System (BMS): Monitors critical parameters such as State of Charge (SOC), voltage, and temperature, providing safety against overcharging, over-discharging, and short circuits.
- Durable Construction: With an IP65 rating for dust and water resistance, this battery is built to withstand harsh industrial environments and operates effectively in temperatures ranging from -20°C to 60°C.
Product Description
The 36V 250Ah Forklift Lithium Battery is engineered for high performance and durability, making it the perfect solution for OEM, ODM, and wholesale buyers who require a reliable power source for their material handling equipment:
- Energy Output:
- Boasts a nominal energy capacity of 9 kWh, ensuring optimal power delivery for even the most demanding forklifts and industrial vehicles.
- Provides consistent power throughout long operational shifts to enhance productivity in various applications.
- Compact Yet Robust Design:
- Dimensions of approximately 600 x 400 x 500 mm and a weight of around 120 kg, making it suitable for larger forklift models while maintaining space efficiency.
- The design allows easy integration into existing forklift systems without compromising performance.
- Efficient Power Management:
- Supports a maximum continuous charge current of 200A, ensuring quick recharging and efficient energy delivery during operations.
- This capability minimizes downtime and maximizes productivity in busy industrial environments.
- Low Maintenance Requirements:
- The lithium technology eliminates the need for watering and reduces maintenance compared to traditional lead-acid batteries, saving time and costs.
- Users can expect minimal upkeep while enjoying reliable performance throughout the battery’s lifespan.
- Versatile Applications:
- Suitable for both indoor and outdoor use, this battery is designed to perform reliably in various industrial settings.
- Its robust construction ensures that it can handle the rigors of demanding work environments.
- Communication Capabilities:
- Integrated RS485 and CAN-bus communication protocols enable real-time monitoring of battery performance metrics.
- Ideal for fleet management systems, allowing operators to track battery health and optimize usage patterns effectively.
Investing in the 36V 250Ah LiFePO4 Forklift Battery not only provides a dependable power source but also supports sustainability efforts with its long lifespan and eco-friendly design. This battery is an excellent choice for warehouse fleets and bulk buyers looking for long-term power solutions.Contact us today to explore customization options that meet your specific requirements! Experience the benefits of working with a trusted Chinese manufacturer dedicated to quality and customer satisfaction. Whether you require bulk orders or tailored solutions, we are here to support your business with our expertise in LiFePO4 batteries.
A 36V 250Ah LiFePO4 forklift battery provides high capacity and durability through advanced lithium iron phosphate chemistry, offering over 4000 cycles at 80% depth of discharge, robust safety features, and powerful continuous and peak discharge currents. Its rugged design and smart Battery Management System ensure reliable, long-lasting performance in demanding industrial environments.
What are the key features of a 36V 250Ah LiFePO4 forklift battery?
The 36V 250Ah LiFePO4 forklift battery typically operates at a nominal voltage of 38.4V with a capacity around 240-250Ah, delivering approximately 9.2 kWh of energy. It supports continuous discharge currents of 240A and peak discharge currents up to 720A for short bursts, ideal for heavy-duty forklift operations. The battery features a durable metal casing with an IP65 rating for dust and water resistance, and includes advanced communication protocols such as RS485, CAN bus, and optional 4G connectivity for real-time monitoring.
How does the Battery Management System (BMS) ensure safety and optimize performance?
The integrated BMS continuously monitors cell voltages, current, temperature, and state of charge to prevent overcharging, deep discharge, short circuits, and overheating. It balances cell voltages to maximize capacity and extend battery life. The BMS also supports remote diagnostics and data communication, enabling predictive maintenance and operational efficiency.
Why is LiFePO4 chemistry ideal for forklift batteries?
LiFePO4 chemistry offers superior thermal stability, high energy density, and an extended cycle life exceeding 4000 cycles at 80% depth of discharge. It resists thermal runaway and maintains stable voltage output, making it safer and more reliable than traditional lead-acid batteries. Its lightweight design reduces forklift weight, improving maneuverability and energy efficiency.
What are the typical applications of a 36V 250Ah LiFePO4 forklift battery?
This battery is primarily designed for electric forklifts used in warehouses, manufacturing plants, and logistics centers. It is also suitable for other industrial electric vehicles such as pallet jacks and automated guided vehicles (AGVs), where high power, long runtime, and durability are essential.
How does the battery’s design contribute to durability and reliability?
The battery’s robust metal enclosure protects against mechanical shocks and harsh industrial conditions. Its IP65 rating ensures protection against dust and water ingress. Optional features like cooling fans and self-heating systems maintain optimal operating temperatures, enhancing performance and lifespan in extreme environments.
What are the charging and discharging specifications of this battery?
The battery supports a continuous discharge current of 240A and peak discharge currents up to 720A for short bursts (typically 3 seconds). The recommended charging voltage is around 43.8V using a CC/CV charging profile. It offers fast charging capabilities, reducing downtime significantly compared to lead-acid alternatives.
Charging and Discharging Specifications
| Specification | Value |
|---|---|
| Nominal Voltage | 38.4V |
| Nominal Capacity | 240-250Ah |
| Nominal Energy | ~9.2 kWh |
| Max Continuous Discharge | 240A |
| Peak Discharge Current | 720A (3 seconds) |
| Recommended Charge Voltage | ~43.8V |
| Cycle Life | >4000 cycles @ 80% DoD |
| Operating Temperature | -20°C to 60°C |
| Protection Rating | IP65 |
How do temperature and environmental factors affect battery performance?
LiFePO4 forklift batteries operate efficiently in temperatures ranging from -20°C to 60°C. Extreme cold can reduce charging efficiency, while high temperatures may shorten battery life. The IP65 casing protects against dust and water, enabling reliable operation in harsh industrial environments. Optional thermal management systems further stabilize battery temperature.
How can multiple 36V 250Ah batteries be connected for larger power systems?
Batteries can be connected in series to increase system voltage (e.g., 72V or 96V configurations) or in parallel to increase capacity (amp-hours). Proper system design and BMS coordination are critical to ensure balanced charging and discharging, preventing premature battery degradation.
What maintenance practices extend the life of a 36V 250Ah LiFePO4 forklift battery?
Regular inspection of terminals and connectors, maintaining proper charging protocols, avoiding deep discharges beyond recommended cut-offs, and storing batteries in controlled temperature environments are essential. OEM-Lithium-Batteries recommends leveraging BMS data for early detection of issues and scheduling preventive maintenance.
How does OEM-Lithium-Batteries support forklift operators with their LiFePO4 battery solutions?
OEM-Lithium-Batteries offers customized, high-quality 36V 250Ah LiFePO4 batteries tailored to specific forklift models and operational needs. Their products feature advanced BMS, robust construction, and smart connectivity options like Bluetooth and 4G, ensuring optimal performance, safety, and reduced downtime.
