Description
Introducing the 24V 200Ah LiFePO4 Forklift Battery, a high-performance energy solution crafted for modern material handling applications. Manufactured in China, this advanced lithium iron phosphate (LiFePO4) battery is designed to provide reliable and consistent power for forklifts, ensuring long-lasting operation and reduced maintenance costs. Ideal for OEM, ODM, and wholesale buyers, this customizable battery meets the energy demands of various industrial applications.
Key Features
- High Energy Efficiency: With a nominal energy output of 4.8 kWh, this battery ensures optimal energy density, making it perfect for extended forklift operations.
- Powerful & Reliable: Supports a continuous discharge current of 200A, with a peak discharge of 400A for short bursts, providing consistent high power for demanding tasks.
- Long-Lasting Performance: Designed to last over 5000 cycles at 80% Depth of Discharge (DOD), ensuring extended battery life and reduced total cost of ownership.
- Advanced BMS & Monitoring: Equipped with an intelligent Battery Management System (BMS) for real-time monitoring and protection against overcharging, over-discharging, and short circuits.
- Durable & Safe: With an IP67 rating and robust construction, this battery is built to withstand harsh environments and operate efficiently in extreme temperatures.
Product Description
The 24V 200Ah LiFePO4 Forklift Battery is engineered specifically for industrial and commercial applications, providing the reliability and efficiency required for modern material handling operations.
- Nominal Voltage: Operates at 24V, delivering robust capacity for efficient performance.
- Energy Output: Offers an energy output of 4.8 kWh, allowing forklifts to function effectively for extended periods without frequent recharging.
- Dimensions: Approximately measures 620 x 440 x 215 mm, making it suitable for various forklift models where space is a consideration.
- Weight: Weighs around 50 kg, ensuring stability during operation while remaining lightweight enough for easy handling.
This high-efficiency battery is designed to meet the energy demands of continuous operations with a maximum discharge current of 200A and a peak discharge current of up to 400A (for short durations). With a maximum charge current of 100A, the 24V 200Ah Forklift Battery ensures rapid charging, minimizing downtime during operational shifts and boosting productivity.Built to last, this battery offers an impressive cycle life of over 5000 cycles at 80% DOD. This longevity means you can rely on this battery to provide consistent power while reducing the frequency of replacements and lowering your long-term operational costs.The advanced BMS continuously monitors key performance parameters such as State of Charge (SOC), voltage, current, and temperature. It ensures safety by providing protection against overcharge, over-discharge, overcurrent, overvoltage, and short circuits.Thanks to its IP67 rating, the 24V 200Ah LiFePO4 Forklift Battery is resistant to dust and water ingress. It operates efficiently in temperatures ranging from -20°C to 60°C, ensuring maximum uptime in various indoor and outdoor applications. The natural cooling system enhances performance without additional cooling requirements.Ideal for OEM, ODM, and wholesale buyers, this lithium forklift battery is available for customization to meet specific operational needs. Flexible delivery terms such as FOB, EXW, and CIF facilitate easy procurement processes.With a generous warranty of up to 5 years or 5000 cycles, you can invest confidently in a reliable and sustainable power source for your forklifts and other material handling equipment. Choose the 24V 200Ah LiFePO4 Forklift Battery from OEM Lithium Batteries for superior performance and efficiency in your operations!
A 24V 200Ah LiFePO4 forklift battery delivers durable, safe, and efficient power through advanced lithium iron phosphate chemistry, offering over 5000 cycles, integrated Battery Management System (BMS) protections, and robust construction. Its high energy density and thermal stability make it ideal for demanding forklift applications, ensuring long service life and reliable performance.
What are the key features of a 24V 200Ah LiFePO4 forklift battery?
The 24V 200Ah LiFePO4 forklift battery boasts a nominal voltage of 25.6V and capacity of 200Ah, providing 5120Wh of energy. It features prismatic LiFePO4 cells housed in a durable metal or plastic case with IP65 protection against dust and water. The battery supports continuous charge and discharge currents of 100A, with peak discharge up to 200-250A for short bursts. Integrated BMS safeguards against overcharge, over-discharge, short circuits, and temperature extremes, ensuring safety and longevity.
How does the Battery Management System (BMS) enhance safety and performance?
The BMS continuously monitors cell voltages, current, and temperature to prevent unsafe conditions such as overcharging, deep discharge, short circuits, and overheating. It balances cell voltages to maximize capacity and extends battery life. Advanced BMS units may include communication interfaces like RS485 or Bluetooth for remote monitoring and diagnostics, enabling proactive maintenance and optimized battery usage.
Why is LiFePO4 chemistry preferred for forklift batteries?
LiFePO4 chemistry offers exceptional thermal stability, safety, and long cycle life compared to lead-acid and other lithium-ion chemistries. It resists thermal runaway and maintains stable voltage output throughout discharge. Its long lifespan—often exceeding 5000 cycles at 80% depth of discharge—reduces replacement frequency and total cost of ownership. Additionally, LiFePO4 batteries are lighter and more environmentally friendly.
What are the typical applications of a 24V 200Ah LiFePO4 forklift battery?
Primarily designed for electric forklifts, this battery is also suitable for other industrial electric vehicles such as pallet jacks, automated guided vehicles (AGVs), and utility carts. Its high power output and durability make it ideal for continuous heavy-duty operation in warehouses, manufacturing plants, and logistics centers.
How does the battery’s design contribute to durability?
The battery’s robust metal or reinforced plastic enclosure protects internal cells from mechanical shocks and environmental factors. IP65 rating ensures dust and water resistance, crucial for industrial environments. The compact design allows easy installation and replacement. Optional features like self-heating and cooling fans help maintain optimal operating temperatures, further enhancing durability.
What are the charging and discharging specifications of this battery?
The battery supports a maximum continuous charge and discharge current of 100A, with peak discharge currents reaching up to 250A for short durations (typically 15 seconds). Charging voltage ranges around 29.2V with a recommended CC/CV charging profile. The battery’s low internal resistance (≤10mΩ) ensures high efficiency and minimal energy loss during operation.
Charging and Discharging Specifications
| Specification | Value |
|---|---|
| Nominal Voltage | 25.6V |
| Nominal Capacity | 200Ah |
| Max Continuous Charge | 100A |
| Max Continuous Discharge | 100A |
| Peak Discharge Current | 200-250A (short burst) |
| Charging Voltage | ~29.2V |
| Cycle Life | >5000 cycles @ 80% DoD |
| Operating Temperature Range | Charge: 0~55°C, Discharge: -20~60°C |
How do temperature and environment affect battery performance?
LiFePO4 batteries operate efficiently within a wide temperature range: charging between 0°C and 55°C and discharging between -20°C and 60°C. Extreme temperatures can reduce performance or lifespan. Industrial environments may require additional features like built-in heaters or cooling fans to maintain optimal battery temperature and ensure consistent performance.
How can multiple 24V 200Ah batteries be connected for higher power systems?
Multiple batteries can be connected in series to increase voltage (e.g., 48V or 72V systems) or in parallel to increase capacity (amp-hours). Proper battery management and matching are essential to ensure balanced charging and discharging, preventing premature wear and maximizing system reliability.
What maintenance practices ensure long battery life?
Maintenance is minimal but critical: regularly inspect terminals for corrosion, ensure secure connections, avoid deep discharges below recommended cut-off voltages, and store batteries in temperature-controlled environments. OEM-Lithium-Batteries recommends periodic system diagnostics via BMS communication interfaces to detect early issues.
How does using OEM-Lithium-Batteries benefit forklift operators?
OEM-Lithium-Batteries provides customized, high-quality LiFePO4 forklift batteries with rigorous quality control and tailored solutions for different forklift models. Their batteries feature advanced BMS, durable construction, and optional smart features like Bluetooth monitoring and self-heating, ensuring superior reliability and performance in demanding industrial applications.
