24V 160Ah LiFePO4 Forklift Battery

Introducing the 24V 160Ah Lithium Iron Phosphate (LiFePO4) Forklift Battery, a high-performance energy solution designed for industrial material handling. This advanced battery offers exceptional energy efficiency and reliability, making it the ideal choice for OEM, ODM, and wholesale buyers. With a robust design and a comprehensive Battery Management System (BMS), it ensures consistent performance in demanding environments.

• High Energy Capacity: Provides a nominal energy output of 4.096 kWh, delivering optimal power for extended forklift operations.
• Powerful Discharge Performance: Capable of a continuous discharge current of 160A and a peak discharge current of 480A for short bursts, perfect for high-demand material handling tasks.
• Long Cycle Life: Designed to exceed 5000 cycles at 80% Depth of Discharge (DoD), significantly reducing replacement costs and enhancing long-term reliability.
• Advanced BMS Protection: Monitors critical parameters such as State of Charge (SOC), voltage, and temperature, providing safety against overcharging, over-discharging, and short circuits.
• Durable Construction: With an IP65 rating and a robust metal shell, this battery is built to withstand tough environmental conditions, making it suitable for both indoor and outdoor use.

Product Description

The 24V 160Ah Forklift Lithium Battery is engineered to meet the power demands of modern industrial applications:

• Energy Output:
  • Utilizes advanced LiFePO4 technology, operating at a nominal voltage of 25.6V.
  • Provides reliable and consistent power for forklifts and other material handling equipment, ensuring optimal performance throughout long shifts.
• Compact Design:
  • Measuring approximately 623 x 209 x 626 mm and weighing around 90 kg, this battery is designed to fit into tight spaces without compromising performance.
  • Its compact size allows for easy integration into various forklift models, enhancing operational flexibility.
• Efficient Power Management:
  • Supports a maximum continuous charge current of 160A, ensuring efficient energy delivery during operations.
  • Quick recharging capabilities minimize downtime, allowing for continuous operation in busy environments.
• Wide Operating Temperature Range:
  • Functions effectively in temperatures from -20°C to 60°C, making it suitable for various industrial settings.
  • This versatility ensures reliable performance regardless of environmental conditions.
• Low Maintenance Requirements:
  • The lithium technology eliminates the need for watering and reduces maintenance compared to traditional lead-acid batteries.
  • Users can expect minimal upkeep while enjoying dependable performance throughout the battery’s lifespan.
• Customizable Options Available:
  • For OEM/ODM clients, we offer extensive customization options tailored to meet specific operational needs.
  • Flexible configurations ensure that the battery can be adapted to various applications within material handling operations.

Investing in the 24V 160Ah LiFePO4 Forklift Battery not only provides a reliable power source but also supports sustainability efforts with its long lifespan and eco-friendly design. This battery is an excellent choice for warehouse fleets and bulk buyers looking for long-term power solutions.Contact us today to explore customization options and bulk purchasing benefits! Experience the advantages of working with a trusted Chinese manufacturer dedicated to quality and customer satisfaction. Whether you require bulk orders or tailored solutions, we are here to support your business with our expertise in LiFePO4 batteries.

A 24V 160Ah LiFePO4 forklift battery delivers durable, efficient, and safe energy storage with over 3500 cycles, high discharge capacity, and robust protection features. Its lightweight design and smart BMS ensure long-lasting performance in demanding industrial applications, making it ideal for forklifts and heavy machinery.

What are the key specifications of a 24V 160Ah LiFePO4 forklift battery?

A typical 24V 160Ah LiFePO4 forklift battery has a nominal voltage of 25.6V and a capacity of 160 amp-hours, providing approximately 4.1 kWh of energy. It supports a continuous discharge current of up to 160A and a peak discharge current of 480A for short bursts. Dimensions vary around 520-630 mm length, 210-250 mm width, and 220-630 mm height depending on the manufacturer. Weight ranges from 28 kg to 90 kg. The battery features an IP65 or higher rating for dust and water resistance and includes an advanced Battery Management System (BMS) for safety and cell balancing.

How long does a 24V 160Ah LiFePO4 forklift battery typically last?

These batteries typically offer 3000 to over 5000 charge-discharge cycles at 70-80% depth of discharge, translating to 5 to 10 years of reliable service under normal industrial use. The LiFePO4 chemistry combined with a sophisticated BMS protects against overcharge, deep discharge, and temperature extremes, extending battery life and reducing downtime.

What safety and durability features make these batteries suitable for forklifts?

The battery’s robust metal or ABS casing with IP65 or IP67 protection safeguards against dust, water, and physical impacts. Integrated BMS monitors voltage, current, temperature, and cell balance, preventing thermal runaway, short circuits, and overcurrent events. Some models include internal heating for low-temperature operation and certifications such as UN38.3 and IEC62133, ensuring compliance with safety standards.

How does the battery management system (BMS) enhance forklift battery performance?

The BMS continuously monitors individual cell voltages, temperature, and current flow, balancing cells to maintain uniform charge levels. It protects the battery by cutting off charging or discharging under unsafe conditions, optimizing performance, and preventing premature aging. Real-time data communication via CAN bus, RS485, or 4G allows fleet managers to track battery health and usage remotely.

What are the typical applications of 24V 160Ah LiFePO4 forklift batteries?

Primarily designed for electric forklifts and material handling equipment, these batteries also serve in automated guided vehicles (AGVs), warehouse robotics, and other industrial machinery requiring reliable, high-capacity power. Their scalability allows integration into larger battery banks for heavier loads or extended runtimes in manufacturing and logistics environments.

How does the 160Ah capacity impact forklift operation and efficiency?

A 160Ah capacity provides extended operational hours between charges, reducing downtime and increasing productivity. The battery’s high continuous and peak discharge currents support heavy lifting and fast acceleration without voltage sag, ensuring consistent power delivery during demanding tasks.

What environmental benefits do LiFePO4 forklift batteries offer?

LiFePO4 batteries use non-toxic materials and have a longer lifespan compared to lead-acid alternatives, reducing waste and environmental impact. Their high efficiency and low self-discharge minimize energy loss, and the absence of heavy metals like lead or cadmium makes recycling safer and easier.

How can users maintain and maximize the lifespan of a 24V 160Ah LiFePO4 forklift battery?

Proper maintenance includes avoiding deep discharges below recommended cut-off voltages, charging within specified voltage and temperature ranges, and storing batteries in cool, dry environments. Regular monitoring using the BMS or connected apps helps detect anomalies early. Using compatible chargers and avoiding extreme temperatures preserves battery health and performance.

Battery Performance and Cycle Life Comparison

Battery Dimensions and Weight Overview