48V 450Ah LiFePO4 Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

Introducing the 48V 450Ah LiFePO4 Forklift Battery, a high-performance energy solution from a leading China manufacturer specializing in OEM and ODM services. This advanced lithium iron phosphate (LiFePO4) battery is designed for heavy-duty material handling, making it perfect for wholesale buyers who require dependable power for their forklift operations.

Key Features

  • High Energy Capacity: With a nominal capacity of 450Ah and an energy output of approximately 21.6 kWh, this battery ensures reliable power for extended forklift operations, enhancing productivity throughout shifts.
  • Durable Construction: Built with a sturdy metal shell and rated IP65, it offers excellent protection against dust and water, ensuring longevity in harsh industrial environments.
  • Advanced Battery Management System (BMS): The intelligent BMS continuously monitors critical parameters, safeguarding against overcharging, over-discharging, and short circuits for enhanced safety.
  • Long Cycle Life: Designed to last over 3,000 cycles at 80% Depth of Discharge (DoD), this battery significantly reduces replacement costs compared to traditional lead-acid batteries.
  • Flexible Shipping Options: Available for delivery via FOBEXW, or CIF, with various shipment methods including sea, air, or land.

Product Description

The 48V 450Ah Forklift Lithium Battery is engineered to provide reliable power for modern material handling operations. Operating at a nominal voltage of 48V, this lithium iron phosphate (LiFePO4) battery ensures exceptional energy density and efficiency. Its dimensions of approximately 646 x 197 x 574 mm and weight of around 200 kg make it suitable for various forklift models while delivering robust performance.

  • This battery operates effectively in a wide temperature range from -20°C to 60°C, making it suitable for both indoor and outdoor applications. The natural cooling system enhances reliability by maintaining optimal performance without additional cooling requirements.
  • With a maximum charge current of 200A and a peak discharge current of up to 1200A (for short bursts), this battery supports high-demand applications while prioritizing safety through its advanced Battery Management System (BMS). The BMS protects against critical issues such as overcharging and overheating, ensuring safe operation throughout its lifespan.

Investing in the 48V 450Ah Forklift Lithium Battery not only provides a dependable power source but also contributes to sustainability efforts with its eco-friendly design. The long lifespan minimizes the need for frequent replacements, ultimately lowering your total cost of ownership.

  • As an OEM/ODM supplier, we offer customization options to meet your specific requirements. Whether you need tailored specifications or branding solutions, our team is ready to assist you in creating the perfect battery solution for your business needs.
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Choose our 48V 450Ah Forklift Lithium Battery for an efficient, powerful, and environmentally friendly solution tailored to your material handling needs. Contact us today to explore customization options that meet your specific requirements!

A 48V 450Ah LiFePO4 forklift battery delivers high capacity power and exceptional safety through advanced lithium iron phosphate technology, offering over 3500 cycles at 80% depth of discharge. Its robust design, integrated smart Battery Management System (BMS), and IP65/IP67-rated protection ensure reliable, long-lasting performance in demanding industrial environments.

What are the key features of a 48V 450Ah LiFePO4 forklift battery?

The 48V 450Ah LiFePO4 forklift battery typically provides a nominal voltage of 51.2V and an energy capacity around 23.5 kWh. It supports continuous discharge currents of 300-400A and peak discharge currents up to 1000-1200A for short bursts, ideal for heavy-duty forklift operations. The battery is housed in a rugged metal casing with IP54 to IP67 protection ratings, ensuring resistance to dust and water ingress. It includes advanced communication protocols such as CAN bus, RS485, and optional 4G for real-time monitoring and control.

How does the Battery Management System (BMS) enhance safety and reliability?

The integrated BMS continuously monitors individual cell voltages, current, temperature, and state of charge to prevent overcharging, deep discharge, short circuits, and overheating. It balances cell voltages to maximize capacity and prolong battery life. The BMS supports remote diagnostics, firmware updates, and real-time data communication, enabling predictive maintenance and operational efficiency.

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Why is LiFePO4 chemistry preferred for forklift batteries?

LiFePO4 chemistry offers superior thermal stability, high energy density, and a long cycle life often exceeding 3500 cycles at 80% depth of discharge. It resists thermal runaway and maintains stable voltage output, making it safer and more reliable than traditional lead-acid batteries. Its lightweight design improves forklift maneuverability and reduces operational costs.

What are the typical applications of a 48V 450Ah LiFePO4 forklift battery?

This battery is designed for electric forklifts used in warehouses, manufacturing plants, and logistics centers. It is also suitable for other industrial electric vehicles such as pallet jacks, automated guided vehicles (AGVs), and material handling equipment requiring high power, long runtime, and durability.

How does the battery’s design contribute to durability and operational efficiency?

The battery’s robust metal enclosure protects internal cells from mechanical shocks and harsh industrial conditions. Its IP54 to IP67 rating provides dust and water resistance, essential for demanding environments. Optional features like cooling fans and self-heating systems maintain optimal operating temperatures, enhancing performance and extending battery lifespan.

What are the charging and discharging specifications of this battery?

The battery supports continuous discharge currents of 300-400A and peak discharge currents up to 1000-1200A for short bursts (typically 5 seconds). Recommended charging voltage is approximately 58.4V with a CC/CV charging profile. Fast charging capabilities reduce downtime, enabling longer operational hours.

Charging and Discharging Specifications

Specification Value
Nominal Voltage 51.2V
Nominal Capacity 450Ah
Nominal Energy 23.5 kWh
Max Continuous Discharge 300-400A
Peak Discharge Current 1000-1200A (5 seconds)
Recommended Charge Voltage ~58.4V
Cycle Life >3500 cycles @ 80% DoD
Operating Temperature Charge: 0°C to 55°C
Discharge: -20°C to 60°C
Protection Rating IP54 to IP67

How do temperature and environmental factors affect battery performance?

LiFePO4 forklift batteries operate efficiently within a wide temperature range: charging between 0°C and 55°C, and discharging between -20°C and 60°C. Extreme temperatures can impact charging efficiency and battery lifespan. The IP54 to IP67 rated casing protects against dust and water ingress, enabling reliable use in harsh industrial settings. Thermal management features further stabilize battery temperature when needed.

How can multiple 48V 450Ah batteries be connected for larger power systems?

Batteries can be connected in series to increase voltage (e.g., 96V or higher systems) or in parallel to increase capacity (amp-hours). Proper system design and BMS synchronization are crucial to ensure balanced charging and discharging, preventing premature battery degradation and optimizing performance.

What maintenance practices extend the life of a 48V 450Ah LiFePO4 forklift battery?

Regular inspection of terminals and connectors, adherence to proper charging protocols, avoiding deep discharges beyond recommended cut-offs, and storing batteries in temperature-controlled environments are essential. OEM-Lithium-Batteries recommends utilizing BMS data for early issue detection and scheduling preventive maintenance.

How does OEM-Lithium-Batteries support forklift operators with their LiFePO4 battery solutions?

OEM-Lithium-Batteries offers tailored, high-quality 48V 450Ah LiFePO4 batteries designed to meet specific forklift model requirements and operational needs. Their batteries feature advanced BMS, rugged construction, and smart connectivity options such as Bluetooth and 4G, ensuring optimal safety, performance, and reduced downtime.

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Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 51.2V
Nominal Capacity 460Ah
Nominal Energy 23.55kWh
Dimensions (L*W*H) 800 x 630 x 600 mm
Weight ~352 kg
Max Charge Current 200A (Continuous)
Max Discharge Current 400A (Continuous)
Peak Discharge Current 900A (3s)
Operating Voltage Range 40V–58.4V
IP Rating IP65
Cooling Natural Cooling
Cycle Life >4000 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus, 4G
Warranty 5 years
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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