Description
Introducing the 83.2V 420Ah LiFePO4 Forklift Battery, a top-tier energy solution crafted specifically for OEM, ODM, and wholesale clients. As a leading manufacturer based in China, we specialize in providing high-performance lithium iron phosphate (LiFePO4) batteries that ensure exceptional reliability and efficiency for heavy-duty material handling applications.
Key Features
- High Energy Capacity: This battery boasts a nominal capacity of 420Ah, delivering an energy output of approximately 34.9 kWh. It guarantees sustained power for various forklift operations, enhancing productivity throughout shifts.
- Durable Design: Built with a robust metal shell and rated IP67, it offers superior protection against dust and water, ensuring longevity even in challenging environments typical of industrial settings.
- Advanced Battery Management System: Equipped with an intelligent BMS, this battery continuously monitors critical parameters to safeguard against overcharging, over-discharging, and short circuits, enhancing both safety and performance.
- Long Cycle Life: Designed to endure over 6,000 cycles at 80% depth of discharge (DOD), this battery significantly reduces replacement costs compared to traditional lead-acid alternatives.
- Versatile Applications: Suitable for a wide range of forklifts and industrial equipment, it operates efficiently in temperatures ranging from -20°C to 60°C, making it adaptable to various working conditions.
Product Description
The 83.2V 420Ah LiFePO4 Forklift Battery is engineered to provide reliable power for modern material handling operations. Key specifications include:
- Nominal Voltage: Operating at a voltage of 83.2V, this lithium iron phosphate battery ensures exceptional energy density and efficiency.
- Dimensions and Weight: Measuring 950 x 592 x 450 mm and weighing approximately 280 kg, it is compatible with various forklift models while delivering robust performance.
- Operational Flexibility: This battery excels in both indoor and outdoor applications due to its wide operational temperature range, ensuring consistent performance regardless of the environment.
- Natural Cooling System: The design incorporates a natural cooling system that maintains optimal performance without requiring additional cooling mechanisms, enhancing reliability during operation.
- High Current Support: With a maximum charge current of 200A and a peak discharge current of 1000A, this battery is tailored for high-demand applications while prioritizing safety through its advanced Battery Management System (BMS).
Investing in the 83.2V 420Ah LiFePO4 Forklift Battery not only secures a dependable power source but also aligns with sustainability initiatives through its eco-friendly design. The long lifespan minimizes the need for frequent replacements, ultimately lowering your total cost of ownership.Choose our OEM solutions for an efficient, powerful, and environmentally friendly battery tailored to your material handling needs. As a premier Chinese manufacturer specializing in wholesale LiFePO4 batteries, we are committed to meeting your specific requirements with innovative technology. Contact us today to explore how we can support your business with our high-quality products!
An 83.2V 420Ah LiFePO4 forklift battery delivers high power and durability through advanced lithium iron phosphate chemistry, providing approximately 34.9 kWh of energy, over 3,500 cycles, and intelligent Battery Management System (BMS) protection. Its robust design, fast charging, and wide operating temperature range ensure reliable, long-lasting performance in demanding industrial environments.
What is an 83.2V 420Ah LiFePO4 Forklift Battery?
An 83.2V 420Ah LiFePO4 forklift battery is a high-capacity rechargeable lithium iron phosphate battery designed for electric forklifts and material handling equipment. It offers a nominal voltage of 83.2 volts and a capacity of 420 amp-hours, delivering substantial energy storage for extended forklift operations.
How Does an 83.2V 420Ah LiFePO4 Battery Work in Forklift Applications?
This battery operates by shuttling lithium ions between the cathode and anode during charge and discharge cycles. The LiFePO4 chemistry ensures stable voltage and high current output, enabling forklifts to perform heavy-duty tasks efficiently with minimal downtime.
What Are the Key Specifications of an 83.2V 420Ah LiFePO4 Forklift Battery?
Key specifications include:
-
Nominal Voltage: 83.2V
-
Capacity: 420Ah
-
Energy: ~34.9 kWh
-
Continuous Discharge Current: 300A
-
Peak Discharge Current: Up to 1000A (short bursts)
-
Cycle Life: Over 3,500 cycles at 70-80% Depth of Discharge (DoD)
-
Weight: Approximately 280 kg
-
Dimensions: Approx. 950 x 592 x 450 mm
-
Protection Rating: IP54 to IP67
-
Integrated BMS with real-time monitoring and safety protections
How Does LiFePO4 Chemistry Ensure High Power and Durability?
LiFePO4 chemistry offers superior thermal stability and chemical robustness, reducing risks of overheating and thermal runaway. It supports high discharge rates and maintains capacity over thousands of cycles, delivering durable and consistent power for forklift operations.
What Are the Advantages of Using an 83.2V 420Ah LiFePO4 Battery in Forklifts?
Advantages include:
-
Extended operational hours with high energy capacity
-
Fast charging capabilities reducing downtime
-
Lightweight design compared to lead-acid batteries, improving forklift efficiency
-
Minimal maintenance requirements
-
Enhanced safety through stable chemistry and integrated BMS
-
Environmentally friendly materials and recyclability
How Does the Battery Management System (BMS) Protect and Optimize the Battery?
The BMS continuously monitors voltage, current, temperature, and state of charge to prevent overcharging, deep discharge, overheating, and short circuits. It balances cells to maintain uniform performance, extends battery life, and supports remote monitoring for fleet management.
How Should You Charge and Maintain an 83.2V 420Ah LiFePO4 Forklift Battery?
Charging should follow a constant current/constant voltage (CC/CV) profile with a maximum charge voltage around 94.9V. Maintenance is minimal, involving periodic inspection of terminals and connections, and operating within recommended temperature ranges (-20°C to 60°C) for optimal lifespan.
How Does Temperature Affect the Performance and Lifespan of an 83.2V 420Ah LiFePO4 Battery?
Performance can decline at temperature extremes. Low temperatures increase internal resistance and reduce capacity, while high temperatures accelerate chemical degradation. Optimal performance and longevity occur between 0°C and 45°C, with IP-rated enclosures providing protection against dust and moisture.
Can an 83.2V 420Ah LiFePO4 Battery Improve Forklift Operational Efficiency?
Yes, its high power output, fast charging, and consistent voltage delivery reduce downtime and increase productivity. The lighter weight improves forklift maneuverability and energy efficiency, contributing to lower operational costs.
What Customization Options Are Available for 83.2V 420Ah LiFePO4 Forklift Batteries?
OEM-Lithium-Batteries offers flexible customization options including voltage configurations, capacity adjustments, connector types, and communication protocols such as CANBus, RS485, and 4G. These options ensure seamless integration with various forklift models and operational requirements.
Chart: Performance Comparison of 83.2V 420Ah LiFePO4 vs Lead-Acid Forklift Batteries
| Feature | LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Cycle Life | 3,500+ cycles | 500–1,500 cycles |
| Weight | ~280 kg | 600–800 kg |
| Charging Time | Faster (2–4 hours) | Slower (6–8 hours) |
| Maintenance | Minimal | Regular watering & equalizing |
| Safety | High (stable chemistry) | Moderate |
| Environmental Impact | Low (non-toxic materials) | Higher (acid & heavy metals) |
Chart: Key Specifications of 83.2V 420Ah LiFePO4 Forklift Battery
| Specification | Value |
|---|---|
| Nominal Voltage | 83.2V |
| Capacity | 420Ah |
| Energy | 34.9 kWh |
| Continuous Discharge | 300A |
| Peak Discharge | Up to 1000A (short bursts) |
| Weight | ~280 kg |
| Dimensions (mm) | 950 x 592 x 450 |
| Cycle Life | 3,500+ cycles |
| Protection Rating | IP54–IP67 |
