48V 500h LiFePO4 Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

Introducing the 48V 500Ah LiFePO4 Forklift Battery, a powerful energy solution from a leading China manufacturer. This battery is designed for heavy-duty material handling, ideal for OEM, ODM, and wholesale buyers seeking reliable power for forklifts and industrial applications.

  • High Capacity & Energy Output: Nominal capacity of 500Ah and energy output of 24kWh for extended operational time.
  • Long Cycle Life: Over 3500 cycles at 80% Depth of Discharge (DOD), reducing long-term replacement costs.
  • Robust Safety Features: Smart Battery Management System (BMS) protects against overcharging, over-discharging, and short circuits.
  • Durable Construction: IP65-rated metal shell ensures resistance to dust and water, suitable for harsh conditions.
  • Flexible Communication Options: Supports RS485, CAN-bus, and 4G for real-time monitoring and fleet management integration.

Product Description

The 48V 500Ah LiFePO4 Forklift Battery delivers dependable power for modern material handling. With a nominal voltage of 48V, it provides a robust capacity of 500Ah, translating to an energy output of 24kWh, ensuring efficient operation without frequent recharging.

Key Specifications:

  • Nominal Voltage: 48V
  • Energy Output: 24kWh
  • Dimensions: Approximately 800mm x 600mm x 500mm
  • Weight: Approximately 350 kg

This battery supports continuous discharge currents up to 50A and peak currents up to 100A, making it perfect for high-performance forklifts. Its advanced BMS monitors critical parameters, ensuring safe operation throughout its lifespan.With an IP65 rating, it is protected against dust and water, performing reliably in extreme temperatures. For seamless fleet management integration, it supports communication protocols like RS485 and CAN-bus.Whether you’re an OEM, ODM, or wholesale buyer, the 48V 500Ah LiFePO4 Forklift Battery offers a cost-effective and eco-friendly energy solution. Contact us today for customization options and bulk purchasing benefits!

48V LiFePO4 Forklift Batteries

Top 10 48V LiFePO4 forklift battery manufacturers in China
Leading 48V LiFePO4 forklift battery manufacturers in China include CATL, BYD, EVE Energy, Gotion High-Tech, CALB, REPT, Sunwoda, Farasis Energy, Great Power, and Lishen. These companies offer high-quality, certified batteries that comply with global safety standards. Their products are widely used in electric forklifts, warehouse equipment, and other industrial applications, making them trusted suppliers worldwide.

Key certifications for Chinese LiFePO4 battery suppliers
Top Chinese LiFePO4 battery suppliers hold certifications like UL 1642, CE, UN38.3, IEC 62619, and ISO 9001. These certifications ensure compliance with international safety, quality, and environmental standards. They guarantee protection against overcharging, thermal runaway, and other risks, ensuring the safe use of LiFePO4 batteries in industrial settings.

Advantages of 48V LiFePO4 over traditional forklift batteries
48V LiFePO4 batteries offer longer lifespan, faster charging, higher energy efficiency, and lower maintenance requirements compared to lead-acid batteries. They also eliminate the risk of acid spills and off-gassing. These advantages result in reduced operational costs and higher productivity, making them a superior choice for industrial forklift applications.

How Chinese manufacturers ensure LiFePO4 battery safety
Chinese manufacturers ensure battery safety by integrating advanced BMS (Battery Management Systems), conducting rigorous quality control, and adhering to international safety standards. They implement thorough testing processes, including overcharge, short-circuit, and thermal stability tests. This guarantees safe and reliable battery performance for industrial use.

Leading export markets for China-made LiFePO4 forklift batteries
China-made LiFePO4 forklift batteries are exported to North America, Europe, Australia, Southeast Asia, and the Middle East. These regions rely on Chinese suppliers for high-quality, cost-effective battery solutions. Growing global demand for electric forklifts and industrial battery systems has driven China’s strong export performance.

Price comparison of 48V LiFePO4 batteries from Chinese brands
Prices of 48V LiFePO4 batteries from Chinese brands range from $2,500 to $4,500, depending on capacity, cell quality, and brand reputation. High-capacity batteries with advanced BMS features command higher prices. CATL, BYD, and EVE Energy typically offer premium models, while smaller brands provide more cost-effective alternatives.


Chinese OEM Lithium Battery Suppliers

Top Chinese OEM lithium battery suppliers?
Top Chinese OEM lithium battery suppliers include CATL, BYD, EVE Energy, Gotion High-Tech, CALB, and Farasis Energy. These companies provide high-capacity, reliable lithium battery solutions for electric forklifts and industrial applications. Their OEM solutions cater to global clients seeking customized designs and advanced performance.

Key certifications for forklift batteries?
Forklift batteries from Chinese OEMs hold certifications such as UL 1642, CE, UN38.3, IEC 62619, ISO 9001, and RoHS. These certifications guarantee compliance with global safety, quality, and environmental standards, ensuring the safety and reliability of lithium battery systems in demanding industrial environments.

Advantages of China’s OEM lithium batteries?
China’s OEM lithium batteries offer competitive pricing, high energy density, advanced BMS integration, and customizable designs. They outperform lead-acid alternatives with longer lifespans and faster charging capabilities. Chinese OEMs also ensure compliance with international safety standards, making their batteries a preferred choice for global buyers.

How do they ensure battery safety?
Chinese OEMs ensure battery safety through stringent quality control, multi-stage testing, and advanced BMS integration. They conduct overcharge, short-circuit, and thermal stability tests to prevent failures. Certifications such as UL and IEC further validate safety standards.

Cost factors for OEM lithium batteries?
Cost factors include battery capacity, cell quality, BMS technology, certifications, and production scale. Customization, higher energy density, and compliance with international standards can increase costs. However, bulk orders and long-term supplier contracts often reduce overall pricing.

Global market share of Chinese suppliers?
Chinese suppliers dominate the global lithium battery market, holding over 70% of the market share. Their strong production capacity, cost-efficiency, and commitment to innovation position them as leaders in the global lithium forklift battery supply chain.


48V LiFePO4 Battery Performance

What is the lifespan of 48V LiFePO4 batteries?
48V LiFePO4 batteries last 3,000 to 5,000 cycles, translating to 8-10 years of operational life with proper maintenance. Their long cycle life, coupled with minimal degradation, makes them a cost-effective choice for forklifts and other industrial equipment.

How are 48V LiFePO4 batteries used in energy storage?
48V LiFePO4 batteries are used in renewable energy storage, backup power systems, and industrial grid applications. Their high energy density, fast charging capabilities, and long lifespan make them ideal for stabilizing energy grids and providing consistent backup power.

What are key advantages of 48V LiFePO4 batteries?
48V LiFePO4 batteries offer high energy efficiency, thermal stability, faster charging, and longer lifespan. They eliminate the need for frequent maintenance and reduce downtime, making them ideal for forklifts and industrial equipment. Their enhanced safety profile further minimizes operational risks.

How does temperature affect 48V LiFePO4 battery performance?
LiFePO4 batteries perform best between 0°C to 45°C. Extreme heat accelerates degradation, while cold temperatures reduce charging efficiency. Proper thermal management and BMS monitoring ensure optimal battery performance across varying environments.

What charging methods optimize 48V LiFePO4 battery life?
Optimized charging includes using compatible chargers, avoiding deep discharges, and maintaining charge levels between 20% to 80%. Fast chargers with voltage regulation prevent overcharging and extend battery lifespan.

How do 48V LiFePO4 batteries compare to lead-acid batteries?
48V LiFePO4 batteries outperform lead-acid batteries with higher energy efficiency, longer lifespan, faster charging, and minimal maintenance. They reduce operational downtime and deliver a lower total cost of ownership, making them a preferred choice for industrial forklifts.


48V Lithium Batteries for Forklifts

What is the role of 48V in industrial forklift batteries?
48V batteries provide consistent power output, improved energy efficiency, and extended runtime for industrial forklifts. They enhance lifting capacity, reduce operational downtime, and maintain steady performance, making them ideal for high-demand warehouse environments.

How is 500h cycle life defined for lithium batteries?
A 500h cycle life refers to the battery’s ability to complete 500 full charge and discharge cycles before its capacity drops to 80% of its original capacity. Proper maintenance can further extend this lifespan, ensuring prolonged battery performance.

Lithium vs lead-acid: which suits forklifts better?
Lithium batteries outperform lead-acid by offering longer lifespan, faster charging, minimal maintenance, and higher energy efficiency. They reduce overall operational costs and downtime, making them the preferred choice for modern forklifts.

What maintenance do 48V lithium forklift batteries require?
Maintenance involves periodic terminal cleaning, BMS monitoring, and voltage balancing. Unlike lead-acid batteries, 48V lithium batteries do not require water refills or equalization, reducing labor and maintenance costs.

What industries benefit most from 48V lithium forklift batteries?
Industries benefiting from 48V lithium forklift batteries include warehousing, logistics, manufacturing, and automotive. Their superior efficiency, durability, and safety make them ideal for applications requiring reliable power and long operational hours.

How to optimize 48V lithium battery lifespan in forklifts?
Optimize lifespan by maintaining proper charge levels, avoiding deep discharges, and monitoring temperature. Using compatible chargers and adhering to recommended maintenance practices extends battery life.


China OEM LiFePO4 Battery Pricing

What factors influence China OEM LiFePO4 battery pricing?
Factors include cell quality, battery capacity, BMS technology, certifications, and production scale. High-capacity batteries with advanced safety features generally command higher prices, while bulk orders and long-term contracts reduce costs.

How does capacity affect LiFePO4 battery costs?
Higher-capacity batteries have higher material costs, longer manufacturing times, and more complex BMS systems, leading to increased prices. However, higher capacities also provide better performance and longer runtimes, offsetting initial costs.

Top China OEMs for forklift LiFePO4 batteries?
Top Chinese OEMs for forklift LiFePO4 batteries include CATL, BYD, EVE Energy, Gotion High-Tech, and CALB. These companies deliver high-quality, customizable battery solutions for industrial applications.

Current pricing trends for high-capacity LiFePO4 batteries?
Prices for high-capacity LiFePO4 batteries have stabilized between $250 to $400 per kWh, depending on quality, certifications, and custom requirements. Bulk orders typically receive discounted pricing.

High vs low capacity LiFePO4 battery price differences?
High-capacity LiFePO4 batteries have higher initial costs but lower total cost of ownership due to longer lifespan and reduced maintenance. Low-capacity batteries are cheaper but may require frequent replacements.

OEM pricing strategies for LiFePO4 forklift batteries in China?
OEM pricing strategies focus on bulk discounts, long-term contracts, and customization options. Suppliers often adjust pricing based on order volume, production costs, and market demand.


OEM Lithium Battery Safety and Customization

What certifications do top Chinese OEM suppliers hold?
Top Chinese OEM suppliers hold UL 1642, CE, UN38.3, IEC 62619, and ISO 9001 certifications, ensuring compliance with international safety and quality standards. These certifications guarantee reliable battery performance in industrial environments.

How do pricing structures compare among suppliers?
Pricing structures vary based on battery capacity, customization, certifications, and order volume. Top suppliers often provide competitive pricing for bulk orders and custom solutions, balancing quality and affordability.

What is the minimum order quantity required?
Minimum order quantities (MOQ) for Chinese OEM lithium batteries range from 50 to 100 units, depending on the supplier and customization level. Larger orders often receive discounted pricing.

Can custom voltage or capacity options be provided?
Yes, Chinese suppliers offer custom voltage, capacity, and BMS options to meet unique application requirements. Custom solutions ensure compatibility with various forklift models and operational needs.

How do Chinese suppliers ensure battery safety standards?
Chinese suppliers ensure safety by integrating advanced BMS, conducting rigorous testing, and adhering to international certifications. They implement strict quality control to minimize risks of overcharging, short circuits, and thermal instability.

What warranty periods do OEM lithium batteries offer?
OEM lithium batteries typically come with warranties ranging from 3 to 5 years or 3,000 to 5,000 cycles, ensuring long-term reliability and customer satisfaction.

Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 51.2V
Nominal Capacity 500Ah
Nominal Energy 24kWh
Dimensions (L*W*H) 645 x 196 x 573 mm
Weight ~260 kg
Max Charge Current 300A (Continuous)
Max Discharge Current 300A (Continuous)
Peak Discharge Current 900A (5s)
Operating Voltage Range 40V–58.4V
IP Rating IP65
Cooling Natural Cooling
Cycle Life >4000 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus, 4G
Warranty 5 years
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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