Description
Introducing the 48V 500Ah LiFePO4 Forklift Battery, a powerful energy solution from a leading China manufacturer. This battery is designed for heavy-duty material handling, ideal for OEM, ODM, and wholesale buyers seeking reliable power for forklifts and industrial applications.
- High Capacity & Energy Output: Nominal capacity of 500Ah and energy output of 24kWh for extended operational time.
- Long Cycle Life: Over 3500 cycles at 80% Depth of Discharge (DOD), reducing long-term replacement costs.
- Robust Safety Features: Smart Battery Management System (BMS) protects against overcharging, over-discharging, and short circuits.
- Durable Construction: IP65-rated metal shell ensures resistance to dust and water, suitable for harsh conditions.
- Flexible Communication Options: Supports RS485, CAN-bus, and 4G for real-time monitoring and fleet management integration.
Product Description
The 48V 500Ah LiFePO4 Forklift Battery delivers dependable power for modern material handling. With a nominal voltage of 48V, it provides a robust capacity of 500Ah, translating to an energy output of 24kWh, ensuring efficient operation without frequent recharging.
Key Specifications:
- Nominal Voltage: 48V
- Energy Output: 24kWh
- Dimensions: Approximately 800mm x 600mm x 500mm
- Weight: Approximately 350 kg
This battery supports continuous discharge currents up to 50A and peak currents up to 100A, making it perfect for high-performance forklifts. Its advanced BMS monitors critical parameters, ensuring safe operation throughout its lifespan.With an IP65 rating, it is protected against dust and water, performing reliably in extreme temperatures. For seamless fleet management integration, it supports communication protocols like RS485 and CAN-bus.Whether you’re an OEM, ODM, or wholesale buyer, the 48V 500Ah LiFePO4 Forklift Battery offers a cost-effective and eco-friendly energy solution. Contact us today for customization options and bulk purchasing benefits!
A 48V 500Ah LiFePO4 forklift battery offers high-capacity, durable, and safe power with over 3000 cycles, advanced BMS protection, and fast charging capabilities. Its lightweight design and robust construction ensure reliable performance in demanding industrial forklift applications.
What are the key specifications of a 48V 500Ah LiFePO4 forklift battery?
The 48V 500Ah LiFePO4 forklift battery typically operates at a nominal voltage of 51.2V with a capacity of 500Ah, providing approximately 25.6 kWh of energy. It supports continuous discharge currents up to 250A and peak discharge currents of 500A. The battery’s weight ranges from 220kg to over 1200kg depending on design and casing, with dimensions varying between 495 x 482 x 177 mm and 950 x 690 x 600 mm. It features a metal or ABS casing, IP65 protection, and includes a sophisticated Battery Management System (BMS) for safety and cell balancing.
How long does a 48V 500Ah LiFePO4 forklift battery typically last?
These batteries offer a cycle life exceeding 3000 cycles at 80% depth of discharge, with some models rated for up to 6000 cycles. This translates to 5 to 10 years of reliable service depending on usage and maintenance. The stable LiFePO4 chemistry and integrated BMS prevent overcharge, deep discharge, and thermal damage, maximizing lifespan.
What safety features ensure the battery’s reliability in industrial use?
The battery includes overcharge, over-discharge, overcurrent, short circuit, and temperature protections managed by the BMS. The rugged enclosure with IP65 or higher rating protects against dust and water ingress. Certifications such as UN38.3, IEC62133, CE, and RoHS confirm compliance with international safety standards, making it suitable for harsh industrial environments.
How does the battery management system (BMS) enhance forklift operation?
The BMS monitors each cell’s voltage, temperature, and current, balancing charge levels and preventing unsafe conditions. It enables real-time communication via CAN bus, RS485, or Bluetooth, allowing fleet operators to monitor battery health, optimize charging cycles, and schedule maintenance proactively, reducing downtime.
What are the primary applications of a 48V 500Ah LiFePO4 forklift battery?
Primarily used in electric forklifts, this battery also powers automated guided vehicles (AGVs), warehouse robots, and other heavy-duty industrial equipment. Its high capacity and discharge rates support intensive lifting, acceleration, and long operational hours in logistics, manufacturing, and cold storage.
How does the 500Ah capacity influence forklift productivity and efficiency?
The large 500Ah capacity extends runtime between charges, minimizing operational interruptions. High continuous and peak discharge currents ensure forklifts maintain power during heavy lifts and rapid movements without voltage drops, enhancing productivity and equipment lifespan.
What environmental advantages do LiFePO4 forklift batteries provide?
LiFePO4 batteries use non-toxic materials, have longer lifespans, and are fully recyclable, reducing environmental impact compared to lead-acid batteries. Their high efficiency lowers energy waste, and stable chemistry reduces fire risk and hazardous emissions, supporting sustainable industrial operations.
How can users maintain and optimize the lifespan of their 48V 500Ah LiFePO4 battery?
Proper maintenance involves avoiding deep discharges below recommended cut-off voltages, charging within specified voltage and temperature ranges, and storing batteries in cool, dry environments. Utilizing the BMS monitoring features helps detect early issues. Using compatible chargers and avoiding extreme temperatures further prolong battery life.
Battery Specifications and Performance Comparison
| Feature | 48V 500Ah LiFePO4 Battery | Lead-Acid Equivalent |
|---|---|---|
| Nominal Voltage | 51.2 V | 48 V |
| Capacity | 500 Ah | 800 Ah |
| Energy | 25.6 kWh | 25.6 kWh |
| Continuous Discharge Current | 250 A | 200 A |
| Peak Discharge Current | 500 A (short burst) | 400 A |
| Cycle Life | >3000 cycles (80% DoD) | 500-1000 cycles |
| Weight | 220-1225 kg | 600-800 kg |
| Protection Rating | IP65 | Typically IP54 or lower |
Battery Dimensions and Weight Overview
| Manufacturer | Dimensions (mm) | Weight (kg) |
|---|---|---|
| OEM-Lithium-Batteries | 495 x 482 x 177 | 220 |
| Lifepo4-Battery.com | 950 x 690 x 600 | 1225 |
| Redway Tech | Custom | 385 |
