48V 460Ah LiFePO4 Electric Forklift Battery

Introducing the 48V 460Ah LiFePO4 Electric Forklift Battery, a top-tier energy solution crafted specifically for demanding industrial applications. As a leading OEM manufacturer in China, we provide high-performance lithium iron phosphate (LiFePO4) batteries designed for wholesale and B2B buyers looking to enhance their forklift operations. This advanced battery ensures exceptional reliability and efficiency, making it the ideal choice for various material handling needs.

Key Features

• High Capacity: With a nominal capacity of 460Ah and an energy output of approximately 23.55 kWh, this battery guarantees extended operational hours for forklifts, maximizing productivity throughout shifts.
• Long Cycle Life: Engineered to last over 6,000 cycles at 80% depth of discharge (DoD), this battery significantly reduces maintenance costs and replacement frequency compared to traditional lead-acid batteries.
• Powerful Performance: Capable of delivering a continuous discharge current of 400A, with peak discharge currents reaching up to 900A for short bursts, this battery is well-suited for heavy-duty applications.
• Robust Construction: Built with a durable metal casing and rated IP67, this battery is dust-tight and water-resistant, ensuring reliable performance in harsh environments.
• Advanced Battery Management System (BMS): Features a sophisticated BMS that protects against overcharging, short circuits, and overheating while continuously monitoring voltage, current, and temperature for optimal safety and efficiency.

Product Description

The 48V 460Ah LiFePO4 Electric Forklift Battery is meticulously designed to meet the rigorous demands of modern material handling operations. Utilizing cutting-edge LiFePO4 technology, this battery provides a nominal voltage of 48V and a substantial capacity of 460Ah, resulting in a total energy output of approximately 23.55 kWh. This ensures long-lasting performance without the frequent need for recharging.

• Designed for versatility, this battery operates efficiently within a voltage range of 40V to 58.4V, making it compatible with various forklift models.
• Its compact dimensions of 950 x 421 x 450 mm (approximately 37.4 x 16.6 x 17.7 inches) and lightweight design (around 190 kg) facilitate easy installation and integration into existing systems.

Safety is paramount; hence, the battery features an advanced BMS that continuously monitors critical parameters such as cell voltage and temperature. This system not only enhances performance but also prolongs battery life by preventing potential hazards like overcharging or overheating.

• With a cycle life exceeding 6,000 cycles at an 80% DOD, this lithium battery is built to last, significantly reducing the total cost of ownership compared to traditional lead-acid batteries.
• Additionally, it can operate in extreme temperatures ranging from -20°C to 60°C, making it an excellent choice for diverse working environments.

The battery is equipped with both RS485 and CAN-bus communication protocols for seamless integration with existing monitoring systems. The on-the-shell LCD display provides real-time information about the battery’s status, ensuring users can monitor performance easily.Whether you are looking to upgrade your fleet or seeking reliable power solutions for OEM projects, the 48V 460Ah LiFePO4 Electric Forklift Battery stands out as a premier choice for efficiency and sustainability in material handling applications.As an established manufacturer in China, OEM Lithium Batteries is committed to providing high-quality products that cater to B2B requirements while maintaining competitive pricing and exceptional service. Contact us today to discuss how we can meet your specific needs with our innovative battery technology!

A 48V 460Ah LiFePO4 electric forklift battery delivers reliable, high-capacity power with over 3500 cycles, advanced safety features, and efficient performance. Its robust design, intelligent BMS, and lightweight construction ensure long-lasting operation in demanding industrial forklift applications.

What are the key specifications of a 48V 460Ah LiFePO4 electric forklift battery?

The 48V 460Ah LiFePO4 forklift battery typically operates at a nominal voltage of 51.2V with a capacity of 460Ah, providing approximately 23.55 kWh of energy. It supports continuous discharge currents between 300A and 400A and peak discharge currents up to 900A for short bursts. Dimensions commonly range around 680 x 419 x 610 mm, with weights from 190 kg to 372 kg depending on manufacturer and casing. The battery features IP54 to IP65 ingress protection and includes a sophisticated Battery Management System (BMS) for safety and cell balancing.

How long does a 48V 460Ah LiFePO4 forklift battery typically last?

These batteries offer a cycle life exceeding 3500 cycles at 70-80% depth of discharge, translating to 5 to 10 years of reliable service depending on usage and maintenance. The stable LiFePO4 chemistry combined with advanced BMS protections prevents overcharge, deep discharge, and thermal damage, maximizing longevity and consistent performance.

What safety and durability features make these batteries suitable for forklifts?

The battery’s robust metal or ABS casing with IP54 to IP65 ingress protection safeguards against dust, water, and physical impacts. The integrated BMS continuously monitors voltage, current, temperature, and cell balance, preventing thermal runaway, short circuits, and overcurrent conditions. Certifications such as UN38.3, IEC62133, CE, and RoHS ensure compliance with international safety standards, making them ideal for harsh industrial environments.

How does the battery management system (BMS) enhance forklift battery performance?

The BMS actively monitors each cell’s voltage, temperature, and current, balancing charge levels to extend battery life. It disconnects the battery under unsafe conditions and provides real-time data via CAN bus, RS485, or wireless communication. This enables remote monitoring, predictive maintenance, and optimized charging cycles, reducing downtime and enhancing fleet management.

What are the typical applications of a 48V 460Ah LiFePO4 forklift battery?

Primarily designed for electric forklifts and material handling equipment, these batteries also power automated guided vehicles (AGVs), warehouse robots, and other industrial machinery requiring high-capacity, reliable power. Their modular design allows scalability for heavier loads or longer runtimes in logistics, manufacturing, and cold storage facilities.

How does the 460Ah capacity impact forklift operation and efficiency?

The 460Ah capacity ensures extended operational hours between charges, minimizing downtime and increasing productivity. High continuous and peak discharge currents support heavy lifting and rapid acceleration without voltage sag, maintaining consistent power delivery during demanding tasks and improving overall equipment efficiency.

What environmental benefits do LiFePO4 forklift batteries offer?

LiFePO4 batteries use non-toxic, abundant materials and have significantly longer lifespans than lead-acid batteries, reducing waste and resource consumption. Their high efficiency minimizes energy loss, and their chemically stable nature lowers fire risk and hazardous emissions. They are fully recyclable, supporting sustainable industrial practices.

How can users maintain and optimize the lifespan of their 48V 460Ah LiFePO4 battery?

Proper maintenance involves avoiding deep discharges below recommended cut-off voltages, charging within specified voltage and temperature ranges, and storing batteries in cool, dry conditions. Regular monitoring via the BMS or connected apps helps detect early signs of wear or malfunction. Using compatible chargers and avoiding extreme temperatures further preserves battery health and performance.

Battery Specifications and Performance Comparison

Battery Dimensions and Weight Overview