48V 420Ah LiFePO4 LFP Forklift Battery

Introducing the 48V 420Ah LiFePO4 Forklift Battery, a cutting-edge energy solution designed for demanding industrial applications. This high-capacity lithium iron phosphate (LiFePO4) battery delivers exceptional power and reliability, making it ideal for OEM, ODM, and wholesale buyers looking to enhance their material handling operations.

• High Energy Capacity: With a nominal voltage of 48V and a capacity of 420Ah, this battery provides approximately 21.5 kWh of energy, ensuring extended operational hours with minimal downtime.
• Long Cycle Life: Engineered for over 6000 cycles at 80% Depth of Discharge (DoD), this battery maximizes return on investment by reducing the frequency of replacements.
• Robust Discharge Performance: Supports continuous discharge currents of up to 400A and peak discharge currents of 800A, making it perfect for high-demand tasks in industrial settings.
• Durable & Weatherproof: Rated at IP65, this battery features a sturdy metal casing that protects against dust and water, ensuring reliable performance in harsh environments.
• Advanced Battery Management System (BMS): Equipped with smart monitoring capabilities, including RS485 and CAN-bus communication, for real-time data tracking and diagnostics.

Product Description

The 48V 420Ah LiFePO4 Forklift Battery is engineered to provide reliable power for electric forklifts and material handling equipment:

• Dependable Power Supply:
  • This lithium iron phosphate battery operates at a nominal voltage of 48V and a capacity of 420Ah, designed to enhance productivity in demanding industrial environments.
  • With dimensions of approximately 976 x 628 x 633 mm and a weight of around 400 kg, it integrates easily into existing systems without requiring additional counterweights.
• Wide Operating Temperature Range:
  • Functions efficiently across a temperature range from -20°C to 60°C during discharge, ensuring consistent performance under varying conditions.
  • The natural cooling system maintains optimal operating temperatures while the advanced BMS continuously monitors key parameters such as state of charge (SOC), cell voltage, and temperature.
• Impressive Longevity:
  • With an impressive warranty of five years or over 6000 cycles, our lithium battery not only meets but exceeds expectations for longevity and reliability.
  • The integrated LCD display provides real-time information on battery status, making it user-friendly for operators.
• Sustainability and Cost Efficiency:
  • The design promotes sustainability with its long lifespan, reducing total cost of ownership while boosting operational efficiency.
  • By minimizing maintenance needs compared to traditional lead-acid batteries, it allows businesses to focus on productivity rather than upkeep.
• Customization Options for OEM/ODM Clients:
  • We offer extensive customization capabilities tailored to your specific needs, including branding, labeling, and user manuals.
  • This ensures that our product aligns perfectly with your business requirements, enhancing your product offerings.
• Flexible Delivery Terms:
  • Our flexible delivery options (FOB, EXW, CIF) guarantee timely processing of orders within a specified timeframe.
  • This helps you maintain efficient inventory management while ensuring that you receive your products when needed.

Choose the 48V 420Ah LiFePO4 Forklift Battery for a sustainable, maintenance-free solution that reduces total cost of ownership while boosting your operational efficiency. Contact us today to learn more about how we can support your business with our cutting-edge battery technology! Experience the advantages of working with a trusted Chinese manufacturer dedicated to quality and customer satisfaction.

A 48V 420Ah LiFePO4 forklift battery delivers reliable and efficient power through advanced lithium iron phosphate chemistry, offering long cycle life, fast charging, and integrated safety features. Its lightweight, durable design and intelligent Battery Management System (BMS) ensure consistent performance and reduced downtime in demanding industrial forklift applications.

What is a 48V 420Ah LiFePO4 Forklift Battery?

A 48V 420Ah LiFePO4 forklift battery is a rechargeable lithium iron phosphate battery designed specifically for powering electric forklifts and material handling equipment. It provides a nominal voltage of approximately 51.2V and a capacity of 420 amp-hours, delivering around 21.5 kWh of energy for extended operational use.

How Does a 48V 420Ah LiFePO4 Battery Work in Forklift Applications?

This battery operates by moving lithium ions between the cathode and anode during charge and discharge cycles. The LiFePO4 chemistry ensures a stable voltage output and high current delivery, enabling forklifts to perform heavy-duty tasks efficiently with minimal downtime and maintenance.

What Are the Key Specifications of a 48V 420Ah LiFePO4 Forklift Battery?

Key specifications include:

• Nominal Voltage: 51.2V

• Capacity: 420Ah

• Energy: ~21.5 kWh

• Continuous Discharge Current: 350-400A

• Peak Discharge Current: Up to 800A (short bursts)

• Cycle Life: 3,500 to 6,000 cycles at 70-80% Depth of Discharge (DoD)

• Weight: Approximately 300-385 kg

• Dimensions: Approx. 970 x 630 x 570 mm

• Protection Rating: IP54 to IP65

• Integrated BMS with real-time monitoring and safety protections

How Does LiFePO4 Chemistry Ensure Reliable and Efficient Power?

LiFePO4 chemistry offers superior thermal stability and chemical robustness, reducing risks of overheating and thermal runaway. It supports high discharge rates and maintains capacity over thousands of cycles, delivering durable, efficient, and consistent power for forklift operations.

What Are the Advantages of Using a 48V 420Ah LiFePO4 Battery in Forklifts?

Advantages include:

• Extended operational hours with high energy capacity

• Fast charging capabilities reducing forklift downtime

• Lightweight design improving maneuverability and energy efficiency

• Minimal maintenance requirements compared to lead-acid batteries

• Enhanced safety due to stable chemistry and integrated BMS

• Environmentally friendly materials and recyclability

How Does the Battery Management System (BMS) Protect and Optimize the Battery?

The BMS continuously monitors voltage, current, temperature, and state of charge to prevent overcharging, deep discharge, overheating, and short circuits. It balances cells to maintain uniform performance, prolong battery life, and supports remote monitoring for efficient fleet management.

How Should You Charge and Maintain a 48V 420Ah LiFePO4 Forklift Battery?

Charging should follow a constant current/constant voltage (CC/CV) profile with a maximum charge voltage around 58.4V. Maintenance is minimal, involving periodic inspection of terminals and connections, and operating within recommended temperature ranges (-20°C to 60°C) to maximize lifespan.

How Does Temperature Affect the Performance and Lifespan of a 48V 420Ah LiFePO4 Battery?

Performance can decline at temperature extremes. Low temperatures increase internal resistance and reduce capacity, while high temperatures accelerate chemical degradation. Optimal performance and longevity occur between 0°C and 45°C, with IP-rated enclosures providing protection against dust and moisture.

Can a 48V 420Ah LiFePO4 Battery Improve Forklift Operational Efficiency?

Yes, its high power output, fast charging, and consistent voltage delivery reduce downtime and increase productivity. The lighter weight improves forklift maneuverability and energy efficiency, contributing to lower operational costs.

What Are the Environmental Benefits of Using a 48V 420Ah LiFePO4 Forklift Battery?

LiFePO4 batteries use non-toxic materials and offer high recyclability, reducing environmental impact compared to lead-acid batteries. Their long cycle life reduces waste and replacement frequency, supporting sustainable industrial operations.

Chart: Comparison of 48V 420Ah LiFePO4 vs Lead-Acid Forklift Batteries

Chart: Key Specifications of 48V 420Ah LiFePO4 Forklift Battery