48V 200Ah LiFePO4 Forklift Battery

Introducing the 48V 200Ah LiFePO4 Forklift Battery, a powerful energy solution from OEM Lithium Batteries, a leading China manufacturer specializing in OEM and ODM services. This high-capacity lithium iron phosphate (LiFePO4) battery is designed for heavy-duty industrial applications, making it ideal for wholesale buyers looking to enhance their material handling operations.

• High Energy Output: With a nominal capacity of 200Ah and an energy storage of approximately 9.6 kWh, this battery delivers reliable power for extended forklift operations, ensuring uninterrupted productivity throughout long shifts.
• Superior Discharge Performance: The battery offers a continuous discharge current of 600A and a peak discharge current of 800A for short bursts, providing optimal performance during demanding tasks in various industrial settings.
• Long Cycle Life: Engineered for over 3,000 cycles at 100% Depth of Discharge (DoD), this battery provides exceptional longevity, significantly reducing the total cost of ownership compared to traditional lead-acid batteries.
• Advanced Safety Features: Equipped with a sophisticated Battery Management System (BMS), this battery includes protections against overcharging, over-discharging, overcurrent, and overheating, ensuring safe operation in all environments.
• Flexible Communication & Monitoring: Supports RS485, CAN-bus, and 4G remote monitoring capabilities for real-time performance tracking and efficient fleet management, allowing businesses to optimize their operations effectively.

Product Description

The 48V 200Ah LiFePO4 Forklift Battery is meticulously engineered to provide superior power and reliability for material handling operations:

• Energy Output:
  • Delivers a nominal energy output of approximately 9.6 kWh.
  • Ensures long-lasting performance in demanding environments such as warehouses, logistics centers, and manufacturing facilities.
• Design and Durability:
  • Designed with OEM, ODM, and wholesale buyers in mind.
  • Features an IP65 rating for resistance to dust and water ingress.
  • Robust metal shell provides additional protection in challenging industrial settings.
• Battery Management System (BMS):
  • The advanced BMS continuously monitors critical parameters such as state of charge (SOC), voltage, current, and temperature.
  • Provides real-time alerts and protections against overcharge, overdischarge, overcurrent, and low-voltage conditions.
• Cycle Life and Maintenance:
  • Boasts a cycle life exceeding 3,000 cycles at 100% DOD.
  • Guarantees longevity and minimal maintenance requirements.
  • Reduces downtime compared to traditional lead-acid batteries.
• Customization Options:
  • For OEM/ODM clients, extensive customization options are available including different voltage configurations (48V), capacity adjustments (customizable), and various connector types.
  • Flexible delivery terms (FOB, EXW, CIF) ensure that your orders arrive promptly within 25 days.

Choosing the 48V 200Ah LiFePO4 Forklift Battery means investing in an eco-friendly power solution that enhances your material handling operations while minimizing long-term costs. As a trusted supplier from China, OEM Lithium Batteries is committed to providing high-quality solutions tailored to your business requirements.

Contact us today to discuss how we can meet your specific needs with our innovative battery technology! Experience the advantages of working with a reputable Chinese manufacturer dedicated to innovation and customer satisfaction. Whether you require bulk orders or tailored solutions, we are here to support your business with our expertise in LiFePO4 batteries.

A 48V 200Ah LiFePO4 forklift battery delivers reliable power through stable lithium iron phosphate chemistry, advanced Battery Management System (BMS) protection, and a long cycle life exceeding 3,500 cycles. It offers fast charging, lightweight design, and robust safety features ideal for demanding industrial forklift applications.

What is a 48V 200Ah LiFePO4 Forklift Battery?

A 48V 200Ah LiFePO4 forklift battery is a rechargeable lithium iron phosphate battery designed to power electric forklifts and material handling equipment. It provides a nominal voltage of approximately 51.2V and a capacity of 200 amp-hours, delivering about 10.24kWh of energy for extended forklift operation.

How Does a 48V 200Ah LiFePO4 Battery Work in Forklift Applications?

This battery works by moving lithium ions between the cathode and anode during charge and discharge cycles. The LiFePO4 chemistry ensures stable voltage and high current output, enabling forklifts to maintain consistent power delivery with minimal maintenance and reduced downtime.

What Are the Key Specifications of a 48V 200Ah LiFePO4 Forklift Battery?

Key specifications include:

• Nominal Voltage: 51.2V

• Capacity: 200Ah

• Energy: ~10.24 kWh

• Continuous Discharge Current: 100-210A

• Peak Discharge Current: Up to 420A (for 30 seconds)

• Cycle Life: 3,000-5,000 cycles at 70-80% Depth of Discharge (DoD)

• Weight: Approximately 115-200 kg

• Dimensions: Approx. 950 x 370 x 550 mm

• Protection Rating: IP54 to IP65

• Integrated BMS with real-time monitoring and safety features

How Does LiFePO4 Chemistry Ensure Reliable Power?

LiFePO4 chemistry offers excellent thermal stability and chemical robustness, minimizing risks of overheating and thermal runaway. It supports high discharge rates and maintains capacity over thousands of cycles, ensuring reliable and consistent power for forklift operations.

What Are the Advantages of Using a 48V 200Ah LiFePO4 Battery in Forklifts?

Advantages include:

• Longer operational hours due to high energy density

• Faster charging times compared to lead-acid batteries

• Reduced weight, improving forklift efficiency and payload capacity

• Minimal maintenance requirements

• Enhanced safety via stable chemistry and integrated BMS

• Environmentally friendly materials and recyclability

How Does the Battery Management System (BMS) Protect the Forklift Battery?

The BMS monitors voltage, current, temperature, and state of charge to prevent overcharge, deep discharge, overheating, and short circuits. It balances cells to maintain uniform performance, extends battery life, and supports remote monitoring for fleet management.

How Should You Charge and Maintain a 48V 200Ah LiFePO4 Forklift Battery?

Charging should follow a constant current/constant voltage (CC/CV) profile with a maximum charge voltage around 58.4V. Maintenance is minimal, involving periodic inspection of terminals and connections, and operating within recommended temperature ranges (0°C to 45°C) for optimal lifespan.

How Does Temperature Affect the Performance and Lifespan of a 48V 200Ah LiFePO4 Battery?

Performance declines at temperature extremes. Low temperatures increase internal resistance and reduce capacity, while high temperatures accelerate chemical aging. Optimal performance and longevity occur between 0°C and 45°C, with IP-rated enclosures protecting against environmental factors.

Can a 48V 200Ah LiFePO4 Battery Improve Forklift Operational Efficiency?

Yes, its high power output, fast charging, and consistent voltage delivery reduce downtime and increase productivity. The lighter weight improves forklift maneuverability and energy efficiency, contributing to lower operational costs.

What Certifications and Quality Standards Should You Look for in a 48V 200Ah LiFePO4 Forklift Battery?

Reliable batteries should have certifications such as UL 1973, UN38.3 for transport safety, CE marking for European compliance, RoHS for environmental safety, and ISO 9001 for quality management. These ensure safety, performance, and regulatory compliance.

Chart: Comparison of 48V 200Ah LiFePO4 vs Lead-Acid Forklift Batteries

Chart: Key Specifications of 48V 200Ah LiFePO4 Forklift Battery