Description
Introducing the 48V 460Ah LiFePO4 Forklift Battery, a high-performance energy solution designed for industrial material handling applications. This lithium iron phosphate (LiFePO4) battery provides exceptional power, reliability, and longevity, making it ideal for OEM, ODM, and wholesale buyers seeking robust energy solutions for their forklifts.
- High Energy Capacity: With a nominal capacity of 460Ah and an energy output of 23.5 kWh, this battery ensures extended operational time for demanding applications, reducing downtime significantly.
- Long Cycle Life: Designed to last over 3500 cycles at 80% Depth of Discharge (DoD), this battery significantly reduces replacement costs compared to traditional lead-acid batteries, maximizing return on investment.
- Powerful Discharge Performance: Supports a maximum continuous discharge current of 350A and peak discharge current of 1000A for short bursts, making it suitable for heavy-duty use in industrial settings.
- Advanced Safety Features: Equipped with a smart Battery Management System (BMS) that monitors critical parameters and protects against overcharging, overheating, and short circuits, ensuring safe operation.
- Durable Construction: Built with a robust metal shell and rated at IP67, providing excellent protection against dust and water, ensuring durability in harsh environments.
Product Description
The 48V 460Ah LiFePO4 Forklift Battery is engineered to meet the rigorous demands of modern material handling operations:
- Dependable Power Supply:
- Operating at a nominal voltage of 48V, this lithium iron phosphate battery offers a substantial capacity of 460Ah, translating to an impressive energy output of 23.5 kWh.
- This ensures your forklift can operate efficiently for extended periods without frequent recharging.
- Compact Design:
- With dimensions of approximately 950mm x 421mm x 450mm and a weight of around 352 kg, this battery is designed to fit seamlessly into existing systems without the need for additional counterweights.
- Its compact size allows for easy integration into various forklift models, enhancing operational flexibility.
- Wide Operating Temperature Range:
- Functions efficiently across a temperature range from -20°C to 60°C during discharge, ensuring consistent performance under varying conditions.
- The natural cooling system maintains optimal operating temperatures while the advanced BMS continuously monitors key parameters such as state of charge (SOC), cell voltage, and temperature.
- Impressive Longevity:
- With an impressive warranty of five years or over 3500 cycles, our lithium battery not only meets but exceeds expectations for longevity and reliability.
- The integrated LCD display provides real-time information on battery status, making it user-friendly for operators.
- Seamless Integration with Fleet Management Systems:
- Supports communication protocols such as RS485 and CAN-bus, enabling remote monitoring and efficient management.
- Provides real-time insights into battery health and performance, allowing operators to optimize usage patterns effectively.
- Customization Options for OEM/ODM Clients:
- We offer extensive customization capabilities tailored to your specific needs, including branding, labeling, and user manuals.
- This ensures that our product aligns perfectly with your business requirements, enhancing your product offerings.
Choose the 48V 460Ah LiFePO4 Forklift Battery for a sustainable, maintenance-free solution that reduces total cost of ownership while boosting your operational efficiency. Contact us today to learn more about how we can support your business with our cutting-edge battery technology! Experience the advantages of working with a trusted Chinese manufacturer dedicated to quality and customer satisfaction. Whether you require bulk orders or tailored solutions, we are here to support your business with our expertise in LiFePO4 batteries.
A 48V 460Ah LiFePO4 forklift battery offers exceptional high capacity and durability by combining advanced lithium iron phosphate chemistry with a smart Battery Management System (BMS). Delivering over 3500 cycles at 80% depth of discharge, robust safety features, and rugged design, it ensures reliable, efficient, and long-lasting power for demanding industrial forklift applications.
What are the key features of a 48V 460Ah LiFePO4 forklift battery?
The 48V 460Ah LiFePO4 forklift battery provides a nominal voltage of 51.2V and energy capacity around 23.5 kWh. It supports continuous discharge currents of 300-400A and peak discharge currents up to 900-1000A for short bursts, ideal for heavy-duty forklift use. Housed in a sturdy metal casing with IP54 to IP67 protection, it resists dust and water ingress. Advanced communication interfaces such as CAN bus, RS485, and optional 4G enable real-time monitoring and control.
How does the Battery Management System (BMS) enhance safety and performance?
The integrated BMS continuously monitors individual cell voltages, current, temperature, and state of charge to prevent overcharge, over-discharge, short circuits, and overheating. It balances cell voltages to maximize capacity and lifespan. The BMS also supports remote diagnostics, firmware updates, and real-time data communication, enabling predictive maintenance and operational efficiency.
Why is LiFePO4 chemistry preferred for forklift batteries?
LiFePO4 chemistry offers superior thermal stability, high energy density, and a long cycle life often exceeding 3500 cycles at 80% depth of discharge. It resists thermal runaway and maintains stable voltage output, making it safer and more reliable than lead-acid alternatives. Its lightweight design improves forklift maneuverability and reduces operational costs.
What are the typical applications of a 48V 460Ah LiFePO4 forklift battery?
This battery is designed for electric forklifts used in warehouses, manufacturing plants, and logistics centers. It is also suitable for pallet jacks, automated guided vehicles (AGVs), and other material handling equipment requiring high power, long runtime, and durability.
How does the battery’s design contribute to durability and reliability?
The battery’s robust metal enclosure protects against mechanical shocks and harsh industrial conditions. Its IP54 to IP67 rating provides dust and water resistance, essential for demanding environments. Optional features like cooling fans and self-heating systems maintain optimal operating temperatures, enhancing performance and extending battery life.
What are the charging and discharging specifications of this battery?
The battery supports continuous discharge currents of 300-400A and peak discharge currents up to 900-1000A for short bursts (typically 5 seconds). Recommended charging voltage is approximately 58.4V using a CC/CV charging profile. Fast charging reduces downtime, enabling longer operational hours.
Charging and Discharging Specifications
| Specification | Value |
|---|---|
| Nominal Voltage | 51.2V |
| Nominal Capacity | 460Ah |
| Nominal Energy | 23.5 kWh |
| Max Continuous Discharge | 300-400A |
| Peak Discharge Current | 900-1000A (5 seconds) |
| Recommended Charge Voltage | ~58.4V |
| Cycle Life | >3500 cycles @ 80% DoD |
| Operating Temperature | Charge: 0°C to 55°C |
| Discharge: -20°C to 60°C | |
| Protection Rating | IP54 to IP67 |
How do temperature and environmental factors affect battery performance?
LiFePO4 forklift batteries operate efficiently between -20°C and 60°C for discharge and 0°C to 55°C for charging. Extreme temperatures can reduce charging efficiency and shorten battery lifespan. The IP54 to IP67 rated casing protects against dust and water ingress, enabling reliable operation in harsh industrial environments. Thermal management systems further stabilize battery temperature when necessary.
How can multiple 48V 460Ah batteries be connected for larger power systems?
Multiple batteries can be connected in series to increase voltage (e.g., 96V or 144V systems) or in parallel to increase capacity (amp-hours). Proper system design and BMS coordination are critical to ensure balanced charging and discharging, preventing premature battery degradation and optimizing performance.
What maintenance practices extend the life of a 48V 460Ah LiFePO4 forklift battery?
Regular inspection of terminals and connectors, adherence to proper charging protocols, avoiding deep discharges beyond recommended cut-offs, and storing batteries in temperature-controlled environments are essential. OEM-Lithium-Batteries recommends leveraging BMS data for early detection of issues and scheduling preventive maintenance.
How does OEM-Lithium-Batteries support forklift operators with their LiFePO4 battery solutions?
OEM-Lithium-Batteries provides customized, high-quality 48V 460Ah LiFePO4 batteries tailored to specific forklift models and operational needs. Their products feature advanced BMS, rugged construction, and smart connectivity options such as Bluetooth and 4G, ensuring optimal safety, performance, and reduced downtime.
