48V 460Ah LiFePO4 Forklift Battery

Introducing the 48V 460Ah LiFePO4 Forklift Battery, a high-performance energy solution manufactured in China, specifically designed for demanding industrial applications. This advanced lithium iron phosphate (LiFePO4) battery delivers exceptional power and reliability, making it ideal for OEM, ODM, and wholesale buyers looking to enhance their material handling operations.

Key Features

• High Energy Capacity: With a nominal voltage of 48V and a capacity of 460Ah, this battery provides approximately 23.68 kWh of reliable energy storage, perfect for extended operational needs in various industrial settings.
• Long Cycle Life: Engineered to last over 6,000 cycles at 80% Depth of Discharge (DOD), this battery significantly reduces maintenance costs and replacement frequency compared to traditional lead-acid batteries.
• Robust Discharge Performance: Capable of continuous discharge currents up to 400A and peak discharge currents of 900A for short bursts, this battery is well-suited for high-demand tasks in material handling.
• Durable & Weatherproof: Featuring an IP65 rating, this battery has a robust metal shell that protects against dust and water, ensuring reliable performance even in harsh environments.
• Advanced Battery Management System (BMS): Equipped with smart monitoring capabilities, including RS485, CAN-bus, and 4G connectivity for real-time data tracking and diagnostics, enhancing operational efficiency.

Product Description

The 48V 460Ah LiFePO4 Forklift Battery is meticulously engineered to meet the rigorous demands of modern material handling operations.

• Nominal Voltage: Operates at a nominal voltage of 48V, providing consistent power throughout long operational hours.
• Energy Output: Delivers a total energy output of approximately 23.68 kWh, ensuring long-lasting performance without the frequent need for recharging.
• Versatile Voltage Range: This battery operates efficiently within a voltage range of 40V to 58.4V, making it compatible with various forklift models.
• Compact Dimensions: With dimensions of approximately 950 x 592 x 450 mm and weighing around 210 kg, it facilitates easy installation and integration into existing systems.

Safety is prioritized with the advanced BMS that continuously monitors critical parameters such as State of Charge (SOC), voltage, current, and temperature. This system enhances performance while prolonging battery life by preventing potential hazards like overcharging or overheating.

• Long Lifespan: With a cycle life exceeding 6,000 cycles at an 80% DOD, this lithium battery is built to last, significantly reducing the total cost of ownership compared to traditional lead-acid batteries.
• Temperature Tolerance: Capable of operating in extreme temperatures ranging from -20°C to 60°C, making it an excellent choice for diverse working environments.

The battery supports various communication protocols including RS485 and CAN-bus, along with 4G connectivity for remote monitoring. This allows fleet managers to track battery health and performance in real-time.Ideal for OEM, ODM, and wholesale buyers, this forklift battery can be customized to meet specific operational needs. Flexible delivery options such as FOB, EXW, and CIF are available to ensure smooth procurement processes.Choose the 48V 460Ah LiFePO4 Forklift Battery for a reliable power source that enhances productivity while ensuring safety and efficiency in your material handling operations! Contact us today to discuss how we can meet your specific requirements with our innovative battery technology!

A 48V 460Ah LiFePO4 forklift battery delivers reliable, high-capacity power with over 3500 cycles, advanced safety features, and efficient performance. Its robust design, intelligent BMS, and lightweight construction ensure long-lasting operation in demanding industrial forklift applications.

What are the key specifications of a 48V 460Ah LiFePO4 forklift battery?

The 48V 460Ah LiFePO4 forklift battery typically has a nominal voltage of 51.2V and a capacity of 460Ah, providing approximately 23.55 kWh of energy. It supports continuous discharge currents up to 300-400A and peak discharge currents reaching 900-1000A for short bursts. Dimensions vary but commonly measure around 680 x 419 x 610 mm, with weights ranging from 190 kg to 372 kg depending on the manufacturer and casing. The battery features IP54 to IP67 protection ratings and includes a sophisticated Battery Management System (BMS) for safety and cell balancing.

How long does a 48V 460Ah LiFePO4 forklift battery typically last?

These batteries offer a cycle life exceeding 3500 cycles at 70-80% depth of discharge, translating to 5 to 10 years of reliable service depending on usage and maintenance. The stable LiFePO4 chemistry combined with advanced BMS protections prevents overcharge, deep discharge, and thermal damage, maximizing longevity and operational consistency.

What safety and durability features make these batteries suitable for forklifts?

The battery’s robust metal or ABS casing with IP54 to IP67 ingress protection safeguards against dust, water, and physical impacts. The integrated BMS continuously monitors voltage, current, temperature, and cell balance, preventing thermal runaway, short circuits, and overcurrent conditions. Certifications such as UN38.3, IEC62133, CE, and RoHS ensure compliance with international safety standards, making them ideal for harsh industrial environments.

How does the battery management system (BMS) enhance forklift battery performance?

The BMS actively monitors each cell’s voltage, temperature, and current, balancing charge levels to extend battery life. It disconnects the battery under unsafe conditions and provides real-time data via CAN bus, RS485, or wireless communication. This enables remote monitoring, predictive maintenance, and optimized charging cycles, reducing downtime and enhancing fleet management.

What are the typical applications of a 48V 460Ah LiFePO4 forklift battery?

Primarily designed for electric forklifts and material handling equipment, these batteries also power automated guided vehicles (AGVs), warehouse robots, and other industrial machinery requiring high-capacity, reliable power. Their modular design allows scalability for heavier loads or longer runtimes in logistics, manufacturing, and cold storage facilities.

How does the 460Ah capacity impact forklift operation and efficiency?

The 460Ah capacity ensures extended operational hours between charges, minimizing downtime and increasing productivity. High continuous and peak discharge currents support heavy lifting and rapid acceleration without voltage sag, maintaining consistent power delivery during demanding tasks and improving overall equipment efficiency.

What environmental benefits do LiFePO4 forklift batteries offer?

LiFePO4 batteries use non-toxic, abundant materials and have significantly longer lifespans than lead-acid batteries, reducing waste and resource consumption. Their high efficiency minimizes energy loss, and their chemically stable nature lowers fire risk and hazardous emissions. They are fully recyclable, supporting sustainable industrial practices.

How can users maintain and optimize the lifespan of their 48V 460Ah LiFePO4 battery?

Proper maintenance involves avoiding deep discharges below recommended cut-off voltages, charging within specified voltage and temperature ranges, and storing batteries in cool, dry conditions. Regular monitoring via the BMS or connected apps helps detect early signs of wear or malfunction. Using compatible chargers and avoiding extreme temperatures further preserves battery health and performance.

Battery Specifications and Performance Comparison

Battery Dimensions and Weight Overview