Description
Introducing the 48V 560Ah LiFePO4 Forklift Battery, a high-capacity energy solution manufactured in China, specifically designed for demanding industrial applications. This advanced lithium iron phosphate (LiFePO4) battery provides exceptional reliability and efficiency, making it an ideal choice for OEM, ODM, and wholesale buyers looking to enhance their forklift operations.
Key Features
- High Capacity: With a nominal capacity of 560Ah and an energy output of approximately 28.67 kWh, this battery ensures extended operational hours for forklifts, maximizing productivity throughout shifts.
- Long Cycle Life: Engineered to last over 6,000 cycles at 80% depth of discharge (DOD), this battery significantly reduces maintenance costs and replacement frequency compared to traditional lead-acid batteries.
- Powerful Performance: Delivers a continuous discharge current of 400A and can handle peak discharge currents up to 800A, making it suitable for heavy-duty applications.
- Robust Construction: Built with a durable metal casing and rated IP67, this battery is dust-tight and water-resistant, ensuring reliable performance in harsh environments.
- Advanced Battery Management System (BMS): Features a smart BMS that protects against overcharging, short circuits, and overheating while monitoring voltage, current, and temperature for optimal safety and efficiency.
Product Description
The 48V 560Ah LiFePO4 Forklift Battery is meticulously engineered to provide dependable power for modern material handling operations.
- Nominal Voltage: Operates at a nominal voltage of 48V, delivering robust capacity for efficient performance.
- Energy Output: Offers a total energy output of approximately 28.67 kWh, ensuring long-lasting performance without the frequent need for recharging.
- Versatile Voltage Range: This battery operates efficiently within a voltage range of 40V to 58.4V, making it compatible with various forklift models.
- Compact Dimensions: With dimensions of 950 x 592 x 450 mm and a weight of approximately 210 kg, it facilitates easy installation and integration into existing systems.
Safety is paramount; hence, the battery features an advanced BMS that continuously monitors critical parameters such as cell voltage and temperature. This system not only enhances performance but also prolongs battery life by preventing potential hazards like overcharging or overheating.
- Long Lifespan: With a cycle life exceeding 6,000 cycles at an 80% DOD, this lithium battery is built to last, significantly reducing the total cost of ownership compared to traditional lead-acid batteries.
- Temperature Tolerance: Capable of operating in extreme temperatures ranging from -20°C to 60°C, making it an excellent choice for diverse working environments.
The battery is equipped with both RS485 and CAN-bus communication protocols for seamless integration with existing monitoring systems. The on-shell LCD display provides real-time information about the battery’s status, ensuring users can monitor performance easily.Whether you are looking to upgrade your fleet or seeking reliable power solutions for OEM projects, the 48V 560Ah LiFePO4 Forklift Battery stands out as a premier choice for efficiency and sustainability in material handling applications.
- Customization Options: OEM/ODM clients can benefit from extensive customization options tailored to specific operational needs.
- Flexible Delivery Terms: We offer flexible delivery terms such as FOB, EXW, and CIF to ensure that your orders are processed promptly within specified timelines.
Contact us today to discuss how we can meet your specific requirements with our innovative battery technology! Choose the 48V 560Ah LiFePO4 Forklift Battery from OEM Lithium Batteries for superior performance in your operations—your journey towards efficient energy starts here!
A 48V 560Ah LiFePO4 forklift battery combines cutting-edge lithium iron phosphate technology with robust design and intelligent Battery Management System (BMS) to deliver high capacity, exceptional durability, and enhanced safety. With over 3500 cycles at 80% depth of discharge and powerful continuous and peak currents, it ensures reliable, efficient power for demanding industrial forklift applications.
What are the key specifications of a 48V 560Ah LiFePO4 forklift battery?
The 48V 560Ah LiFePO4 battery typically features a nominal voltage of 51.2V and an energy capacity of approximately 28.6 kWh. It supports continuous discharge currents around 300-400A and peak discharge currents up to 1000-1200A for short bursts. Dimensions vary but generally fall near 950 x 600 x 450 mm, with a weight around 210-610 kg depending on configuration and casing. The battery is enclosed in a rugged metal shell with IP54 to IP67 ratings for dust and water resistance.
How does the Battery Management System (BMS) enhance safety and performance?
The integrated BMS continuously monitors cell voltages, current, temperature, and state of charge to prevent overcharging, deep discharge, short circuits, and overheating. It balances cell voltages to maximize capacity and extend battery life. The BMS supports communication protocols such as CAN bus, RS485, and 4G for real-time monitoring, diagnostics, and firmware updates, enabling predictive maintenance and operational efficiency.
Why is LiFePO4 chemistry preferred for forklift batteries?
LiFePO4 chemistry offers superior thermal stability, high energy density, and a long cycle life exceeding 3500 cycles at 80% depth of discharge. It resists thermal runaway and maintains stable voltage output, making it safer and more reliable than lead-acid batteries. Its lightweight design improves forklift maneuverability and reduces operational costs.
What are the typical applications of a 48V 560Ah LiFePO4 forklift battery?
This battery is designed for electric forklifts in warehouses, manufacturing plants, and logistics centers. It is also suitable for pallet jacks, automated guided vehicles (AGVs), and other material handling equipment requiring high power, long runtime, and durability.
How does the battery’s design contribute to durability and reliability?
The battery’s robust metal enclosure protects against mechanical shocks and harsh industrial conditions. IP54 to IP67 ratings provide dust and water resistance, essential for demanding environments. Optional features like cooling fans and self-heating systems maintain optimal operating temperatures, enhancing performance and extending battery life.
What are the charging and discharging specifications of this battery?
The battery supports continuous discharge currents of 300-400A and peak discharge currents up to 1000-1200A for short bursts (typically 5 seconds). Recommended charging voltage is approximately 58.4V with a CC/CV charging profile. Fast charging reduces downtime, enabling longer operational hours.
Charging and Discharging Specifications
| Specification | Value |
|---|---|
| Nominal Voltage | 51.2V |
| Nominal Capacity | 560Ah |
| Nominal Energy | 28.6 kWh |
| Max Continuous Discharge | 300-400A |
| Peak Discharge Current | 1000-1200A (5 seconds) |
| Recommended Charge Voltage | ~58.4V |
| Cycle Life | >3500 cycles @ 80% DoD |
| Operating Temperature | Charge: 0°C to 55°C |
| Discharge: -20°C to 60°C | |
| Protection Rating | IP54 to IP67 |
How do temperature and environmental factors affect battery performance?
LiFePO4 forklift batteries operate efficiently between -20°C and 60°C for discharge and 0°C to 55°C for charging. Extreme temperatures can reduce charging efficiency and shorten battery lifespan. The IP54 to IP67 rated casing protects against dust and water ingress, enabling reliable use in harsh industrial environments. Thermal management features stabilize battery temperature when necessary.
How can multiple 48V 560Ah batteries be connected for larger power systems?
Batteries can be connected in series to increase voltage (e.g., 96V or 144V systems) or in parallel to increase capacity (amp-hours). Proper system design and BMS synchronization ensure balanced charging and discharging, preventing premature degradation and optimizing performance.
What maintenance practices extend the life of a 48V 560Ah LiFePO4 forklift battery?
Regular inspection of terminals and connectors, adherence to proper charging protocols, avoiding deep discharges beyond recommended cut-offs, and storing batteries in temperature-controlled environments are essential. OEM-Lithium-Batteries recommends leveraging BMS data for early detection of issues and scheduling preventive maintenance.
How does OEM-Lithium-Batteries support forklift operators with their LiFePO4 battery solutions?
OEM-Lithium-Batteries provides customized, high-quality 48V 560Ah LiFePO4 batteries tailored to specific forklift models and operational needs. Their products feature advanced BMS, rugged construction, and smart connectivity options such as Bluetooth and 4G, ensuring optimal safety, performance, and reduced downtime.
